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Magnetization & Design

Pull force and air gap considerations

How air gap, geometry, and material affect magnetic pull force.

2026/01/21

Last updated on 2026/01/26

Why air gap matters

Pull force drops quickly as air gap increases. Even small gaps can significantly reduce performance.

Key factors affecting pull force

  • Magnet grade and size.
  • Surface area and geometry.
  • Air gap and mating material.
  • Magnetization direction and pole layout.

Practical guidance

  • Provide air gap and mating material in RFQs.
  • Consider larger surface area before raising grade.
  • Validate pull force requirements with real test conditions.

RFQ details to include

  • Target pull force at a specified gap.
  • Mating material and thickness.
  • Required safety factors or load conditions.

Ready for an RFQ?

Share your drawings, grades, coatings, and quantities. We will coordinate supplier feedback and confirm specs.

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In this article

Why air gap mattersKey factors affecting pull forcePractical guidanceRFQ details to include

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