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Machining and tolerances for NdFeB magnets

What tolerances are realistic for NdFeB and how to avoid design rework.

2026/01/21

Last updated on 2026/01/26

Why tolerances are tricky

NdFeB is brittle and can chip during machining. Overly tight tolerances can increase scrap and cost.

Typical tolerance drivers

  • Thickness and flatness requirements.
  • Hole features, slots, or chamfers.
  • Coating thickness and surface finish.

Best practices

  • Mark critical dimensions clearly on the drawing.
  • Avoid unnecessary tight tolerances.
  • Confirm magnetization direction early.
  • Ask for feasibility feedback before finalizing the drawing.

RFQ checklist for tolerances

  • Highlight critical dimensions.
  • Specify measurement method if necessary.
  • Share mating part constraints to guide supplier recommendations.

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Related resources

Sintered vs bonded NdFeB: manufacturing trade-offs

Compare sintered and bonded NdFeB for strength, temperature, and geometry.

NdFeB coatings: nickel, zinc, epoxy, parylene

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In this article

Why tolerances are trickyTypical tolerance driversBest practicesRFQ checklist for tolerances

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